Product Video
Corrugated Double Wall Shipping Box — Heavy Duty Packaging
Add Charm to Your Packaging with Cardboard Double Wall Shipping Boxes Our Corrugated Double Wall Shipping Boxes are engineered for maximum protection during transit. BC flute construction provides superior stacking strength and impact resistance for heavy-duty industrial applications. Why Brands Choose Double Wall Shipping Boxes: ✓ Roof-Top Design — Eye-catching shape stands out on shelves and in deliveries ✓ Auto-Lock Bottom — Quick 10-second assembly, no glue or tape needed ✓ Fold-Flat Shipping — Reduces storage and shipping costs significantly ✓ Heavy Duty Protection — Perfect for industrial, commercial, and heavy product shipping ✓ Flexible MOQ — Low minimums to test designs before scaling Ideal for machinery parts, electronics, bulk goods, industrial equipment, and any product requiring maximum protection during shipping and storage.
Double wall BC flute construction provides 20-100kg capacity, perfect for heavy products and long-distance shipping.
Customized Pricing
FOB China Port ? Price varies by size, material & quantity
Get your quote in 24 hours + Free design consultation
Supply Chain Certification Support
Technical Specifications
Feature
Roof-Top / Gable Design
Options
BC Flute double wall construction. 20-100kg capacity. Custom sizes available.
Material
Cardstock, Corrugated, Kraft, White Board options available. Customized per your requirements.
Durability
Heavy duty design, ideal for industrial shipping. Holds 20-100kg. ISTA certified testing available.
Printing
CMYK, Pantone, Full-color branding. Custom print area available.
Finishing
Gloss/Matte Lamination, Gold/Silver Foil, Spot UV, Soft-Touch, Embossing. Enhances visual appeal.
MOQ
Flexible MOQ. Sample orders available for quality verification.
Lead Time
Customized per order. Sample available.
Packaging
Flat-packed for efficient shipping. 200-500pcs per carton. Gable top ships assembled for easy display.
Gloss Lamination
High-shine reflective finish for vibrant colors and premium look.
Matte Lamination
Soft-touch elegant finish with anti-scratch properties.
Foil Stamping
Gold, silver, or metallic foil for luxury branding effects.
Embossing
Raised patterns for tactile premium feel and brand texture.
Spot UV
Highlight specific areas with glossy UV coating contrast.
Soft-Touch
Velvety texture for ultra-premium unboxing experience.
Quick reference for commonly requested sizes. Custom sizes available upon request.
Customized
Cosmetics, Jewelry, Small Gifts
Customized
Smartphone Cases, Accessories
Customized
Tablets, Books, Clothing
Customized
Electronics, Multiple Items
Customized
Heavy Items, Bulk Products
Customized
Premium Gifts, Large Items
Common Mistakes to Avoid
Incorrect Gable Angle
Key Consideration: Incorrect flute direction weakens box compression strength.
Tip: Ensure flutes run vertically for stacking strength.
Incorrect Fold Score
Key Consideration: Improper scoring causes cracking or uneven folds.
Tip: Request test folds before bulk production.
Overfilling Assembled Box
Key Consideration: fold-flat boxes have weight limits when assembled.
Tip: Specify product weight for reinforced corner option.
Storage in Humid Conditions
Key Consideration: Flat storage in damp conditions may affect adhesive.
Tip: Store in dry environment, consider moisture-resistant coating.
Pricing
Packaging Collections
Material Selection Guide
Choose the right materials for your packaging needs
📦Base Board (9 Options)
| Category | Available Materials |
|---|---|
| Paperboard | Corrugated Board / Greyboard / White Board / Black Board / Kraft Board / White-lined Chipboard / White-top Chipboard / Honeycomb Board / MDF Board |
🎨Surface Paper (15 Options)
| Category | Available Materials |
|---|---|
| Paper | Coated Paper / Offset Paper / Kraft Paper / Metallic Paper (Gold/Silver) / Pearl Paper / Touch Paper / Leatherette Paper / Art Paper / Cotton Rag Paper / Recycled Paper / Aluminum Foil Paper / Tracing Paper / Copy Paper / Glassine Paper / Holographic Paper |
🧵Surface Material (15 Options)
| Category | Available Materials |
|---|---|
| Fabric & Leather | Flannel / Leather / PU Leather / Genuine Leather / Vegan Leather / Linen / Canvas / Cotton Cloth / Silk / Non-woven Fabric / Oxford Cloth / Nylon / Polyester / Suede |
🛡️Interior Lining & Cushioning (25 Options)
| Category | Available Materials |
|---|---|
| Foam & Plastic | EVA Foam / Sponge / Pearl Cotton (EPE) / EPS Foam / XPS Foam / PU Foam / Molded Pulp / Blister Packaging (PVC / PET) / Plastic Tray |
| Paper-based | Greyboard Insert / Cardstock Insert / Folded Paper Insert / Corrugated Divider / Corrugated Roll / Honeycomb Board Insert |
| Fabric | Velvet Lining / Flannel Lining / Non-woven Bag |
| Bags & Fillers | OPP Bag / PE Bag / Cotton Bag / Linen Bag / Air Bubble Film / Air Column / Inflatable Bag / Paper Crinkle Fill |
💡 Need help customizing?
Need help customizing the material combinations for your specific product? Just share your product type and use case — I'll recommend the best pairing.
Finishing Options
Production Process
Factory Production Video
Shipping & Packaging
200 units per carton. Reinforced packaging ensures safe international delivery.
Supply Chain Capabilities
Daily Capacity
50,000+ pieces per day. Scale production to meet your demands.
Clients Served
500+ B2B clients worldwide. Trusted by global brands.
Global Export
Exported to 80+ countries. Reliable international shipping.
24/7 Support
2-hour response guaranteed. Dedicated account manager.
Why Choose EcoPacki
See how EcoPacki stands out from other packaging suppliers.
| Feature | EcoPacki | Others |
|---|---|---|
| fold-flat Design | Yes (Space Saving) | Fixed shape only |
| Free Plain Samples | Yes (shipping applies) | Charge for samples |
| Sample Refund | 100% refundable | Often not refundable |
| Response Time | 24 hours | 2-5 business days |
| Design Consultation | Free expert advice | Extra charge or none |
| Quality Assurance | Quality Assured | Varies significantly |
| MOQ Flexibility | From 200+ pcs | Often 1000+ pcs |
| Global Shipping | 80+ countries | Limited regions |
Perfect For
Frequently Asked Questions
What is your return/exchange policy?
Quality inspection is conducted upon receipt. Claims must be submitted within 7 days of receiving goods. Defective products are eligible for free replacements. Please provide photos and order details when filing a claim.
What materials are used for cardboard double wall shipping boxes?
Double wall shipping boxes are made from BC flute corrugated cardboard with two layers of fluting for maximum strength. The construction provides superior compression resistance and stacking strength. Perfect for heavy products and industrial applications.
What is the weight capacity of double wall shipping boxes?
Our double wall shipping boxes support lightweight products. For heavier items, we recommend reinforced cardboard. Perfect for food, industrial equipment, and heavy products.
How does the double wall shipping box work?
Double wall shipping boxes feature BC flute construction with two layers of corrugated fluting. The design provides maximum stacking strength and impact resistance for heavy-duty shipping applications.
What are the advantages of double wall shipping box design?
Cardboard double wall shipping boxes use the auto-lock mechanism built into the roof structure. The distinctive two-layer design provides visual appeal while maintaining secure closure for lightweight products.
What printing and finishing options are available?
We offer offset printing, flexographic printing, embossing/debossing, foil stamping (gold/silver), spot UV, and soft-touch lamination for premium appearance.
What is the minimum order quantity?
MOQ is Flexible for standard sizes. Sample orders are available for quality verification.
Can double wall shipping boxes be customized with logos?
Yes, we offer custom logo printing via offset or flexographic printing. Embossing, debossing, and foil stamping are available for premium branding effects.
What industries use double wall shipping boxes?
Double wall shipping boxes are popular for industrial equipment, machinery parts, electronics, bulk goods, automotive parts, and heavy product shipping.
Are double wall shipping boxes eco-friendly?
Yes, we use recyclable cardstocks and water-based inks. FSC-compliant materials are available upon request. Biodegradable foam alternatives are available.
What is the production lead time?
Standard production takes 15-20 working days. Sample production is 5-7 days. Rush orders (8-10 days) are available with 20% surcharge.
🎁 New Customer Offer
First-time customers get exclusive benefits:
Sample Available
Contact for details
Bulk Discount
Special pricing for first order
Free Dieline
+ Design artwork suggestions
Quality Control Process
Every order goes through our rigorous 5-step quality inspection
Raw Material Test
Paper weight, thickness, burst strength
Printing Check
Color accuracy, registration, coverage
Die-Cut Inspection
Dimensions, clean cuts, proper scoring
Assembly Test
Easy fold, secure closure, structural integrity
Final Packaging
Bundle count, carton protection, labeling
From inquiry to delivery — your complete ordering timeline
→ Quote within 24h
& dieline approval
sample (3-5 days)
15-20 working days
Balance & ship
Total timeline: ~4-7 weeks (sea freight) | ~3-4 weeks (air freight)